Common problems in file conversion and processing parameters of FDM 3D printer

Research Article
Open access

Common problems in file conversion and processing parameters of FDM 3D printer

Zhiwei Zhang 1*
  • 1 Boston University    
  • *corresponding author zhiwei@bu.edu
Published on 31 January 2024 | https://doi.org/10.54254/2755-2721/31/20230121
ACE Vol.31
ISSN (Print): 2755-273X
ISSN (Online): 2755-2721
ISBN (Print): 978-1-83558-287-9
ISBN (Online): 978-1-83558-288-6

Abstract

Fused Deposition Modeling (FDM) 3D printing technology is becoming increasingly popular in manufacturing and rapid prototyping. However, when using FDM 3D printers, one often encounters specific issues. This article summarizes common problems during file conversions and parameter settings with FDM 3D printers. Firstly, this article will discuss issues related to conversion from CAD model to STL file and STL file to Gcode. Secondly, we explore issues related to processing parameter selection and adjustments, including temperature settings, layer height, and print speed. By understanding these problems and their solutions, users can better tackle the challenges encountered using FDM 3D printers and achieve high-quality printing results.

Keywords:

FDM 3D printing, STL files, Gcode, 3D printing parameter

Zhang,Z. (2024). Common problems in file conversion and processing parameters of FDM 3D printer. Applied and Computational Engineering,31,52-56.
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References

[1]. Bandyopadhyay, A., & Bose, S. (Eds.). (2015). Additive Manufacturing (1st ed.). CRC Press.

[2]. Nanda, Priyadarsi, et al. “2D Image to Standard Triangle Language (STL) 3D Image Conversion.” Data Engineering for Smart Systems, vol. 238, Springer Singapore Pte. Limited, Singapore, 2021, pp. Data Engineering for Smart Systems, 2021, Vol.238.

[3]. "STL (file format)." Wikipedia, The Free Encyclopedia. Wikimedia Foundation, Inc., 7 Jul. 2023. Web. 7 Jul. 2023.

[4]. Zhang, Bin. "Analysis of the Causes of Geometric Accuracy Errors in 3D Printed Parts." Equipment Manufacturing Technology, vol. 07, 2020, pp. 128-130+148.

[5]. Lee, Kang-Soo, and Sung-Hwan Kim. “Non-Uniform Deformation of an STL Model Satisfying Error Criteria.” Computer Aided Design, vol. 42, no. 3, 2010, pp. 238–247.

[6]. Zhang, Pei. "Research on Three-Dimensional Model Data Processing Techniques Based on Rapid Prototyping." 2013, Henan University of Science and Technology, MA thesis.

[7]. "Generic Roughness Meta-model in 3D Printing by Fused Deposition Modeling." Scientific Figure on ResearchGate. ResearchGate, 7 Jul. 2023. Web. 7 Jul. 2023. https://www.researchgate.net/figure/Deposition-angle-and-layer-thickness-28_fig1_356372987.

[8]. Mo, Quanhu, and Zhang, Xuegang. "Research on the Influence of 3D Printing Direction and Layer Thickness on Forming Accuracy." Journal of Mechanical Design and Manufacturing Engineering 46.04 (2017): 25-29.

[9]. Zhu, Lili, et al. "Analysis and Structural Optimization of Nozzle Temperature Field in FDM 3D Printer." Journal of Machine Tools and Automation Manufacturing Technology 08 (2018): 18-22+28.

[10]. Bai, He, et al. "Analysis of Causes and Countermeasures for Warping Deformation in FDM 3D Printing." Plastics Industry 47.01 (2019): 60-63+68.

[11]. Spoerk, Martin, et al. "Effect of the printing bed temperature on the adhesion of parts produced by fused filament fabrication." Plastics, Rubber and Composites, vol. 47, no. 1, 2018, pp. 17-24.

[12]. Rosli, Amirah Azwani, et al. "Influence of bed temperature on warpage, shrinkage and density of various acrylonitrile butadiene styrene (ABS) parts from fused deposition modelling (FDM)." AIP Conference Proceedings, vol. 2267, no. 1, 21 September 2020, article 020072.

[13]. Zheng, Xiaojun. "Analysis and Experimental Study on Factors Influencing the Performance of FDM 3D Printed Parts." Zhejiang Sci-Tech University, 2019. MA thesis.

Cite this article

Zhang,Z. (2024). Common problems in file conversion and processing parameters of FDM 3D printer. Applied and Computational Engineering,31,52-56.

Data availability

The datasets used and/or analyzed during the current study will be available from the authors upon reasonable request.

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About volume

Volume title: Proceedings of the 2023 International Conference on Machine Learning and Automation

ISBN：978-1-83558-287-9(Print) / 978-1-83558-288-6(Online)
Editor：Mustafa İSTANBULLU
Conference website: https://2023.confmla.org/
Conference date: 18 October 2023
Series: Applied and Computational Engineering
Volume number: Vol.31
ISSN：2755-2721(Print) / 2755-273X(Online)

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References

[1]. Bandyopadhyay, A., & Bose, S. (Eds.). (2015). Additive Manufacturing (1st ed.). CRC Press.

[2]. Nanda, Priyadarsi, et al. “2D Image to Standard Triangle Language (STL) 3D Image Conversion.” Data Engineering for Smart Systems, vol. 238, Springer Singapore Pte. Limited, Singapore, 2021, pp. Data Engineering for Smart Systems, 2021, Vol.238.

[3]. "STL (file format)." Wikipedia, The Free Encyclopedia. Wikimedia Foundation, Inc., 7 Jul. 2023. Web. 7 Jul. 2023.

[4]. Zhang, Bin. "Analysis of the Causes of Geometric Accuracy Errors in 3D Printed Parts." Equipment Manufacturing Technology, vol. 07, 2020, pp. 128-130+148.

[5]. Lee, Kang-Soo, and Sung-Hwan Kim. “Non-Uniform Deformation of an STL Model Satisfying Error Criteria.” Computer Aided Design, vol. 42, no. 3, 2010, pp. 238–247.

[6]. Zhang, Pei. "Research on Three-Dimensional Model Data Processing Techniques Based on Rapid Prototyping." 2013, Henan University of Science and Technology, MA thesis.

[7]. "Generic Roughness Meta-model in 3D Printing by Fused Deposition Modeling." Scientific Figure on ResearchGate. ResearchGate, 7 Jul. 2023. Web. 7 Jul. 2023. https://www.researchgate.net/figure/Deposition-angle-and-layer-thickness-28_fig1_356372987.

[8]. Mo, Quanhu, and Zhang, Xuegang. "Research on the Influence of 3D Printing Direction and Layer Thickness on Forming Accuracy." Journal of Mechanical Design and Manufacturing Engineering 46.04 (2017): 25-29.

[9]. Zhu, Lili, et al. "Analysis and Structural Optimization of Nozzle Temperature Field in FDM 3D Printer." Journal of Machine Tools and Automation Manufacturing Technology 08 (2018): 18-22+28.

[10]. Bai, He, et al. "Analysis of Causes and Countermeasures for Warping Deformation in FDM 3D Printing." Plastics Industry 47.01 (2019): 60-63+68.

[11]. Spoerk, Martin, et al. "Effect of the printing bed temperature on the adhesion of parts produced by fused filament fabrication." Plastics, Rubber and Composites, vol. 47, no. 1, 2018, pp. 17-24.

[12]. Rosli, Amirah Azwani, et al. "Influence of bed temperature on warpage, shrinkage and density of various acrylonitrile butadiene styrene (ABS) parts from fused deposition modelling (FDM)." AIP Conference Proceedings, vol. 2267, no. 1, 21 September 2020, article 020072.

[13]. Zheng, Xiaojun. "Analysis and Experimental Study on Factors Influencing the Performance of FDM 3D Printed Parts." Zhejiang Sci-Tech University, 2019. MA thesis.

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