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Published on 15 May 2025
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Sun,B.;Xing,B. (2025). Research on Optimization Design of Excavator Boom Structure Based on Finite Element Analysis. Applied and Computational Engineering,153,26-42.
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Research on Optimization Design of Excavator Boom Structure Based on Finite Element Analysis

Bowen Sun 1, Bangsheng Xing *,2,
  • 1 Jiangsu Normal University
  • 2 Jiangsu Normal University

* Author to whom correspondence should be addressed.

https://doi.org/10.54254/2755-2721/2025.22971

Abstract

Excavators, as specialized equipment for energy extraction and construction in engineering machinery, play an important role in the quality and effectiveness of construction. With the gradual introduction of the concept of green environmental protection into society, energy conservation and material reduction have become one of the main development directions of excavators. This article takes a small excavator as an example to study the optimization design of its boom from the perspective of mechanical structure optimization design. SolidWorks is used to create a three-dimensional model of the boom in the excavator's working device. Ansys Workbench is used to perform finite element static analysis on the boom, obtaining the stress situation and hazardous conditions under various working conditions. The optimized position is determined through the topology optimization module. Design a response surface optimization simulation test group using Design Expert, and generate an optimization regression equation for the boom based on the results. Under the conditions of satisfying stiffness and strength, the optimal solution for boom optimization was obtained through this equation. A comprehensive and feasible method and approach are proposed for the optimization design of excavator boom by modeling the optimal solution and ultimately analyzing and verifying its correctness.

Keywords

excavator, finite element static analysis, topology optimization, response surface optimization

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Cite this article

Sun,B.;Xing,B. (2025). Research on Optimization Design of Excavator Boom Structure Based on Finite Element Analysis. Applied and Computational Engineering,153,26-42.

Data availability

The datasets used and/or analyzed during the current study will be available from the authors upon reasonable request.

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About volume

Volume title: Proceedings of the 3rd International Conference on Mechatronics and Smart Systems

Conference website: https://2025.confmss.org/
ISBN:978-1-80590-113-6(Print) / 978-1-80590-114-3(Online)
Conference date: 16 June 2025
Editor:Mian Umer Shafiq
Series: Applied and Computational Engineering
Volume number: Vol.153
ISSN:2755-2721(Print) / 2755-273X(Online)

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